Yard Spotter Refurbishment Program

Extend the Service Life of Proven Equipment

Terminal tractors are designed for demanding yard environments where uptime and reliability are critical to daily operations. Over time, even the most dependable equipment experiences wear from continuous duty cycles.

Our Yard Spotter Refurbishment Program restores used terminal tractors to reliable operating condition through a structured inspection and rebuild process. Refurbishment provides fleet operators with an additional equipment strategy—extending the life of proven assets while maintaining dependable yard performance.

For many operations, refurbishment offers a practical way to maintain fleet capacity while managing capital investment.

Refurbish Gallery

A Practical Approach to Fleet Management

Fleet operators evaluate equipment decisions based on operational requirements, lifecycle costs, and long-term asset planning. In some cases, new equipment is the best solution. In others, refurbishing an existing unit can deliver years of additional service while maintaining dependable performance.

• Extended service life for existing equipment
• Lower capital investment compared to new equipment purchases
• Continued use of proven drivetrain platforms
• Simplified maintenance and troubleshooting
• Reliable performance for demanding yard applications

Comprehensive Refurbishment Process

Each refurbishment begins with a detailed inspection and mechanical evaluation. Units are disassembled and inspected to determine required repairs and component replacements.

• Full mechanical inspection and assessment
• Structural and frame repairs as required
• Engine and drivetrain service or rebuild
• Hydraulic system service
• Electrical system inspection and repair
• Brake, steering, and suspension component service
• Cab refurbishment and interior updates
• Body preparation and complete repaint
• Final assembly and operational testing

Refurbishment Timeline

A typical refurbishment is completed within 60–80 days, depending on the condition of the equipment and the scope of the rebuild. This schedule allows our technicians to complete a thorough inspection, repair process, and final testing to ensure reliable performance in demanding yard operations.

Equipment Solutions for Every Operation

As a dealer for new Capacity terminal tractors, we support customers with both new equipment and refurbishment options. Each operation has unique requirements, and equipment decisions often depend on fleet strategy, operating conditions, and capital planning.

Whether the right solution is new equipment, refurbishment, or a combination of both, our goal is to help customers maintain reliable yard operations with equipment that fits their needs.

Refurbishment Process: From Evaluation to Delivery

1. Initial Evaluation – A detailed inspection assesses structural condition, mechanical systems, and component wear.
2. Disassembly and Inspection – Key components are removed and evaluated for repair or replacement.
3. Mechanical Rebuild – Major systems including engine, drivetrain, hydraulics, braking, steering, and electrical systems are restored.
4. Structural and Body Restoration – Structural repairs are completed followed by body preparation and repainting.
5. Final Assembly and Testing – Units are reassembled and operationally tested prior to delivery.

Is Refurbishment the Right Option for Your Fleet?

Refurbishment may be a strong option when:

• The core structure and frame remain in good condition
• The unit has proven reliability in your operation
• You want to extend service life while managing capital investment
• Maintenance teams are already familiar with the equipment platform
• You need additional fleet capacity without long lead times

New equipment may be the preferred option when:

• You want the latest technology and features
• The existing unit has significant structural damage or excessive wear
• Your operation requires updated emissions systems or specifications
• Fleet strategy calls for a full replacement cycle

Schedule a Refurbishment Evaluation

Every yard truck has different service requirements depending on operating hours, duty cycle, and overall condition. Our team can perform an on-site equipment evaluation at your facility to determine the best refurbishment approach.

During this visit, our technicians will:

• Inspect the current condition of your terminal tractor
• Identify mechanical and structural repair needs
• Evaluate major components and service requirements
• Provide a detailed refurbishment proposal tailored to your specific unit

Contact our team to schedule an on-site refurbishment evaluation and learn how we can help extend the life of your yard equipment.

Comprehensive Refurbishment Parts List

POWERTRAIN / DRIVETRAIN
Engine
Transmission
Hydraulic Pump
PTO
Starter
Alternator
Transmission Dipstick w/ Tube
Engine Dipstick
Front Engine Isolator & Bolt
Rear Engine Isolator

AIR / FUEL / FLUIDS
Air Governor
Air Filter
Fuel Filter
Oil Filter
Hydraulic Filter
Air Dryer
Solenoids (x2)
Drain Valves
Synthetic ATF (5 gal)
ATF (15 gal)
Coolant (8 gal)
15W40 Oil (4 gal)
80W90 Gear Oil (5 gal)

COOLING / CHARGE AIR / HOSES
Radiator Grommets
Radiator Isolators
Upper Radiator Hose
Lower Radiator Hose
Charge Air Cooler (Used)
CAC Isolators
Charge Air Cooler Mount Grommets
CAC Boots & Clamps
Charge Air Boot 3.5 x 6
Torque Clamp
Band Clamps
Transmission Line 1
Transmission Line 2
Heater Hose 5/8 (25 ft)
1 in Hose (56 in)
3/8 in Hose (40 in)
Hose Clamp Assortments

A/C / HVAC
Heater / A/C Box Assembly
Heater Control Cable
Heater Shut-Off Valve
A/C Hose
A/C Hose Assembly Low Side w/ Port
A/C Low Pressure Switch
A/C High Pressure Switch
Coolant Level Sensor
Coolant Temp Sensor
Expansion Valve
A/C Drier
A/C Heat Flex Duct 2-1/2 in

EXHAUST
Muffler 4 in x 44 in
Exhaust Flex Pipe 4 in
Exhaust Elbow 90 Degree 4 in
Turbo Clamp 3-1/2 in
Muffler Heat Shield

BRAKES
Front Brakes
Rear Brakes
Front Drums
Rear Drums
Front Slack Adjusters
Rear Slack Adjusters
SC2000 Front Brake Chambers x2
3030 Short Stroke Rear Brake Chambers x2
Brake Pedal / Foot Valve
BP-R1 Proportioning Valve
Treadle Valve
Quick Release Valve
Parking Brake Valve
Trailer Brake Valve
Trailer Protection Valve
Parking Brake Red Knob
Trailer Brake Knob
Glad Hands
Glad Hand Holder

SUSPENSION / STEERING / AXLES
Front Springs
Rear Springs
Leaf Springs 10 Leaf
Leaf Springs 11 Leaf
Left Leaf Spring
Right Leaf Spring
Front Axle Bolts Left
Front Axle Bolts Right
Rear Axle Bolts
King Pins
Trac Bar
Bronze Frame Bushings
Boom Bushing
Front Wheel Inner Bearings
Front Wheel Outer Bearings
Inner Cup
Outer Cup
Front Wheel Bearing Caps
Front Wheel Bearing Seals
Left Tie Rod End
Right Tie Rod End
Left Drag Link End
Right Drag Link End
Steering Gear Box
Pitman Arm

HYDRAULICS / HOIST / BOOM
Hoist Control Valve
Hydraulic Tank Sight Glass
Hydraulic Tank Cap
Fuel Sending Unit
Upper Boom Pin
Lower Boom Pin
Upper Cylinder Pin
Cylinder Bearing
Cab Lift Pump

ELECTRICAL / CONTROLS / GAUGES
Oil Pressure Switch
Air PSI Switch
Air Gauge
Key Switch
Turn Signal Switch
Headlight Switch
Dimmer Switch
Speedometer
Hour Meter
Volt Meter
Fuel Gauge
Oil Gauge
Temp Gauge
Backup Alarm
Horn Button
Horn Gasket
Horn Terminal
City Horn 12V
Wiper Motor
Wiper Arm
Wiper Blade
Work / Strobe Light Switch
Strobe Light
Work Light
Dome Light
Headlights
Turn Signal Bulbs
7 Way Pigtail Socket
7 Way Harness
OEM to ECM Harness
Shifter Harness

LIGHTING
Tail Lights 4 in Red x2
Reverse Light 4 in Clear
Marker Lights 4 in Amber x2
4 in Sealed Beam Tail Lamps
4 in Amber Sealed Lights
4 in Clear Sealed Lights
4 in Tail Light Grommet
4 in Grommets
3 Prong 90 Degree Pigtails

CAB / INTERIOR / BODY
Cab Air Ride Assembly
Cab Fan
Seat
Seat Belt
Floor Mat
Sun Visor
Headliners x2
Air Diffuser Cover
Window Crank Handles
Window Regulators
Window Channel
Left Dash Panel
Right Dash Panel
Triangular Dash Panel
Cab Blower Motor Assembly
Cab Bushings
Cab Bushing Rings
Cab Bushing Pins
Battery Hold Down
J-Bolts
West Coast Mirrors x2
Spot Mirrors x2
Fender Hanger LH Rear
Rubber Hood Latches

DOORS / GLASS / SEALS
Rear Door Glass Seal
Windshield Seal
Rear Window Seal
Rear Weather Seal 195 in
Driver Side Window Seal
Sliding Window Seal
Door Roller
Door Latch
Striker
Lower Door Guide
Rear Handle
Latch Mount
Tilt Switch
Cover Seal
Center Seal

MISC / HARDWARE
Rod Clips
Collar Clips
Locking Nut Plate
Motor Mount Isolators
Motor Mount Washers
Motor Mount Bolt Long
Trans Mount Springs
3 in 1 Air Lines
Batteries
Mud Flaps
Mud Flap Brackets
5th Wheel
5th Wheel Pin
5th Wheel Bushings
5th Wheel Control Lever
5th Wheel Control Lever Knob
5th Wheel Control Cable
Cigarette Lighter
Fire Extinguisher
DOT Tape
Safety Decals
LED Bulb Pack 53
LED Bulb Pack 194
Heat Shrink
Wire Loom